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Will stamping parts be replaced by other processes in the next 10 years?

Author: Hou

Feb. 20, 2025

The proportion of stamping parts in the automotive industry in the future may undergo structural adjustments, but will not be completely replaced in the short term. The long-term development depends on the speed of technological iteration and changes in industry demand. The following is a key factor analysis:

1. Stamping parts will remain important in the short term

Cost and efficiency advantages: The stamping process has significant cost advantages in large-scale production, suitable for manufacturing body coverings (such as doors, hoods, fenders) and structural parts. Especially in mid- and low-end models and emerging markets, economy is still the core consideration.

Material adaptability upgrade: The stamping technology of high-strength steel (HSS) and aluminum alloys is continuously optimized (such as hot stamping forming), which can take into account both lightweight and safety requirements and extend the life cycle of the stamping process.

Supply chain maturity: The traditional automotive supply chain is built around stamping parts, and switching to a brand new technology in the short term requires high conversion costs and risks.


2. Long-term challenges of alternative technologies
The rise of lightweight materials: non-metallic materials such as carbon fiber composite materials and engineering plastics may replace some metal stamping parts due to their lighter and better corrosion resistance, but due to their cost and difficulty in mass production.
Impact of integrated die-casting technology: Integrated die-casting technology represented by Tesla (such as Model Y's rear base plate), by reducing the number of parts and welding processes, may replace the structure of assembly of multiple stamping parts, but the mold cost and production need to be weighed. flexibility.

Additive manufacturing (3D printing): In the production of small batches and complex structural parts, 3D printing may gradually penetrate, but it is difficult to shake the position of stamping in large batch scenarios.


3. Differentiation trends in subdivided fields
Body cover: Stamping will still dominate, but the proportion of aluminum usage increases, which puts higher requirements on the stamping process (such as servo stamping technology).

Structural parts: They may be replaced by integrated die-casting or composite materials, especially exclusive components of electric vehicles such as battery pack shells.

Interior and functional parts: Competition in processes such as plastic injection molding and composite molding is intensifying, and the proportion of stamping parts may decline.

Metal Clips Produced By Stamping.jpg


4. The impact of new energy vehicles

Changes in demand for electric vehicle platforms: new components such as battery packs and motor brackets require a new design and may adopt non-stamping processes; but the demand for lightweight car body still depends on aluminum stamping parts.

Cost pressure and technology balance: Electric vehicles are in urgent need of cost reduction, stamping process may be retained in mature markets, while high-end models are more likely to accept new material technology.


5. Future proportion forecast

Short-term (5-10 years): The proportion of stamping parts may slowly drop from the current approximately 60%-70% (body manufacturing) to 50%-60%, and the core application areas are still stable.

Long-term (more than 10 years): If integrated die-casting and composite material technology achieve cost breakthroughs, the proportion of stamped parts may further drop to 30%-40%, but will not disappear and will turn to specific components and emerging markets.


in conclusion

The proportion of stamping parts in the automotive industry will show a gradual decline in the future and a trend of local substitution, rather than rapid elimination. Its status depends on:

- The economy of scale of new processes (such as die casting, 3D printing);

- The speed of breakthrough in material technology;

- Car companies' trade-offs on cost, performance and environmental protection.


For industry practitioners, it is recommended to pay attention to the development direction of high-strength material stamping technology and multi-process fusion (such as stamping + welding + die-casting integration) to cope with future competition.



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